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VARIO HS 5-axis

CONTINUOUS 5-axis MACHINING SOLUTION

  • 450 mm diameter rotary-tilting table with 400 kg max. table load, for large workpieces,
  • Direct drives of rotary (C) and tilting (A) axes, by torquemotors, for top dynamics,
  • Precision Heidehain encoders +/- 5 arc. sec. built in C and A axes centres for highest accuracy
  • Wide choice of spindles from 10 000 to 24 000 rpm, for different machining requirements,
  • Acceleration in X/Y/Z axes – 0,5g,
  • Rapid traverse 40 m/min, for maximum productivity,
  • Program single block processing time – 0,5 ms, for CAM generated 5-axis programs.
Technical Data
TABLE:
Table surface mm Ø450
T-slots: amount /width/spacing mm 8/14/60°
Max. table load kg 400
Max. distance from table surface in vertical position to spindle axis mm 285
TRAVELS:
Longitudinal (X) mm 500
Cross (Y) mm 600
Vertical (Z) mm 460
Tilt (A) deg. +110°/-110°
Rotation (C) deg n*360°
SPINDLE:
Electrospindle, with HSK 63A taper:
Max. spindle speed rpm 24 000
Max. power S1 (100%) / S6 (40%) kW 20/25
Max. torque S1 (100%) / S6 (40%) Nm 32/40
Min/Max. spindle nose to table distance mm 150/610
Min/Max. Spindle nose to tilting axis distance mm 165/625
TOOL CHANGER:
Tool changer type swinging arm ATC (cam type), electrically driven
Number of stations pcs 30
Tool-to-tool change time sec 2,8
Max. tool diameter mm 80
Max. tool weight kg 7
Max. tool lenght mm 300
FEEDS:
Feed rate X/Y/Z mm/min 0 – 42/42/42
Rapid traverse X/Y/Z m/min 42/42/42
Max. speed of tilting and rotary (A and C) axes rpm 60/120
CNC SYSTEMS:
Heidenhain type iTNC 530 HSCI
MISCELLANEOUS:
Accuracy of positioning mm ±0,005
Repeatability mm 0,005
Accuracy of positioning of the rotary axes sek. +/-5″
Total power installed kVA 55/65
Overall dimensions X/Y/Z cm 236/247/265
Weight: net/gross kg 5000/5300
STANDARD EQUIPMENT:
  • roller-type linear guideways for all three axes,
  • directly driver ballscrews in all axes,
  • automatic tool changer,
  • totally enclosed working area,
  • lighting system with lamps,
  • Ethernet card, USB and RS232 port,
  • electrical handwheel,
  • software option 2 – single block processing time 0,5 ms,
  • spindle and rotary-tilting table thermostabilization,
  • complete coolant installation,
  • chip flushing system,
  • screw type chip conveyor,
  • coolant wash gun and compressed air gun,
  • telescopic covers of the guideways,
  • pull studs FOR iso 40 – 6 pcs,
  • operator’s and programming manuals,
OPTIONAL EQUIPMENT:
  • Heidenhain linear scales for all three axes,
  • tool probes,
  • workpiece probes,
  • CAD/CAM software,
  • coolant through spindle (20 or 70 bar),
  • cooling by compressed air (5 bar),
  • scraper type chip conveyor,
  • other upon request.